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Common timeline
Pressure, volume flow, machine states and VSD flow capacities can be explained directly with each other.
+49 7044 911 100Produkte · Web-Visualisierung
Die gesamte Druckluftstation im Browser.
Airleader führt Regelung, Messwerte, Kosten, Qualität und Wartung in einer lokalen Web-Visualisierung zusammen. Von der Live-Situation bis zum Langzeitvergleich.
10 sArchive grid
20+ yearsHistory
Localon your server
General overview
Was läuft – und warum?
Das Gesamtdiagramm legt Netzdruck, Verbrauch und Zustände aller Kompressoren auf eine Zeitachse. Spitzen, Leerlauf und Schaltfolgen werden so unmittelbar lesbar.
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From live picture to detail
From the current operation to the enlarged hour window, the connection is maintained.
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Own views
The Panel Designer can be used to compile relevant sensors and key figures for roles or areas.
Energy & Data Report
Energie und Kosten belastbar berichten.
Für wählbare Zeiträume verdichtet der Bericht Laufzeiten, Energie, Luftmenge, Kosten, Schaltungen und spezifische Leistung – mit gemessenen Werten statt Typenschildannahmen.
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Energy balance
Load and idle kWh, m3 generated and cost per compressor and station.
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Compressed air index
Specific performance in kWh/m3 or kWh/(m3/min) makes periods comparable.
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Wear indicators
Engine starts and load-idle circuits show unnecessary dynamics and maintenance influence.
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Export eligible
Data can be used for energy management, documentation and further evaluation.
Predictive maintenance
Abweichungen erkennen, bevor Stillstand entsteht.
Elektrische Leistung, Öl- und Kühlwassertemperatur, Lagerbewegung und Druckverhalten machen schleichende Defekte sichtbar – im Kontext des realen Betriebs.
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Check intake regulator
High power when the flow capacity is too low may indicate a not fully opening intake regulator.
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Track temperatures
Drift and recurring overtemperatures become visible before protective shutdowns occur.
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Evaluating vibrations
Changes in the bearing can be observed in a trend-based manner and specifically examined.
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Prioritize maintenance
Not only interval, but condition and actual load determine the next step.
Alarm and Service
Alarme und Service an einem Ort.
Airleader bündelt Störungen, Grenzwertverletzungen, Wartungsstände und Reaktionen. Damit wird aus einer Meldung ein nachvollziehbarer Vorgang.
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Alert history
Time, signal, course and receipt remain traceable.
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Maintenance Stands
Operating hours and service intervals of all integrated machines are centrally visible.
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Auxiliary equipment
Dryers, filters, steam traps and other messages also belong in the station screen.
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Remotely prepare
History and measurement course give the support before a supervised session the necessary context.
Interfaces and Export
Exchange and re-use data.
Airleader provides measured and determined station data for higher-level systems and integrates external measured values. Software and hardware interfaces connect the compressed air station with building control technology, energy management and documentation.
Datenausgabe & DateneingangRTU · TCP
Modbus Server and Modbus Integration
The Modbus server outputs operating states, sensor values, consumption and messages in a standardized protocol description. Airleader reads in external sensors directly via Modbus data integration.
- Modbus RTU via RS485
- Modbus TCP via Ethernet
- Integrating sensors such as power, flow and pressure dew point
Industriekommunikation1 s
OPC and OPC UA
The OPC server provides process data to the second as OPC objects for control and energy management systems. OPC UA enables platform-independent communication over standard networks.
- Manufacturer-independent transfer to GLT and ZLT
- Authentication via certificates
- Signed and encrypted data transmission
Export of data
Evaluations without media discontinuity.
USB
Archives and Updates
Data archives can also be stored on USB without available visualisation. They can then be used for offline analysis or for simulations; in addition, firmware updates and add-ons are imported via USB.
Office
Preparing documentation
Compressor data and energy calculations can be exported directly to Excel or Word and processed in reports.
CSV
Daily data in the 10-second grid
A daily file contains the recordings and evaluations of the Airleader at 10-second intervals and is archived in a space-saving manner.
Formats
JSON, XML, SOAP and AJAX
Depending on the application, in addition to CSV, further file- and web-based formats are available for different target systems.
Other connections
Additional data paths for sensors and higher-level systems.
MQTT
Transfer online data and meters
Online values and meter sums such as operating hours, load hours, volume flow and energy can be transferred to energy or visualization systems. Communication with compressor modules is also possible.
I/O & Netzwerk
Include external measured values
External sensors can be integrated via fixed wiring, bus interfaces or the network and evaluated together with the station data.
Data flow
From the measured value to the higher-level system.
01
Coverage
Airleader collects states, consumption, energy, messages and connected sensor values in a common time reference.
02
Preparation
Measured values are stored, visualized and provided as archives, tables or standardized process data.
03
Hand over
Building control technology, energy management, visualization or documentation receive the required values and formats.
Data sovereignty
Your production data remains in your infrastructure.
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No cloud compulsion
The visualization runs on the customer's own server; backups and accesses remain under your control.
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Locally buffered
Data is also stored in the Airleader hardware memory, so that interruptions do not immediately lead to gaps.
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Open to integration
Exports and industry standards involve Airleader systems in energy, building and control systems.
Initial technical consultation
Which solution fits your station?
In 30 minutes we clarify the station, load situation and the most sensible next step – free of charge and without preparation.