Illinois · United States

Chicago Heights Steel: measurement guides a system upgrade

Permanent monitoring exposed savings opportunities beyond leak repair. The reported result combines control, pipework, drying, storage and compressor improvements.

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Reported project result

2.58MkWh saved per year

01 · Starting point

The operating challenge

Two separate compressor rooms each housed three compressors. Measurements from December 2015 to February 2016 established the baseline for the staged improvements.

02 · Implementation

What changed

The programme repaired leaks, changed dryers, connected the rooms and introduced central control. Later compressor replacements were also part of the overall investment.

03 · Results

The reported numbers

Reported annual energy savings
2,582,979 kWh
Reported annual cost savings
$215,037 USD
Total project investment
$240,139 USD
Total historical utility incentives
$188,714 USD

The publisher reports a 2.4-month payback. Total incentives include $177,714 for the equipment upgrade and $11,000 for leak repair. Results cover the complete project.

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