Ontario · Canada

Trulite: stabilizing autoclave and plant air

A Canadian glass plant combined additional storage, suitable compressor sizing and central control to reduce idle running and stabilize its two pressure systems.

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Reported project result

83%less annual electrical energy
Before 100
After 17
Energy index · baseline = 100

01 · Starting point

The operating challenge

The autoclave and plant operated at different pressures. Insufficient storage caused pressure dips; oversized variable-speed equipment and extended unloaded running increased energy use.

02 · Implementation

What changed

Measured demand and simulation informed the new combination. The project enlarged storage, adapted the compressors and introduced coordinated control and online monitoring.

03 · Results

The reported numbers

Reported annual energy before
2,824,522 kWh
Reported annual energy after
481,122 kWh
Reported annual energy reduction
2,343,400 kWh · 83%
Historical Canadian utility incentive
CAD 147,428

Canadian project, not a US incentive example. Amounts retain their original Canadian currency. The result covers the entire retrofit and cannot be attributed solely to the controller. The source does not establish a current tariff or a generally available rebate.

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